Beyond Traditional Casting

Melling Foundry, Inc.

  • Aluminum Sand Casting
  • Aluminum Permanent Mold Casting
  • Machine Shop
  • Prototype to Production
  • Battle Creek, Michigan

Our Background

Melling Foundry is an engineering driven company focusing on heavily cored, complex castings. Today Melling is focused on providing a quality casting through the use of engineering, simulation, modeling, APQP, and lean processes blended with the traditions of metal casting.
casting
We make what they cant

We Make What They Can't

Intricate core assemblies? Tight tolerances? Design for manufacturability? Overcoming challenges like these is our passion. Let our team show you why we are the trusted source for complex aluminum castings.
Engineered Solutions

Engineered Solutions

With a combined 75+ years at Melling, our engineering team is your best option for success. From in-house design and simulation to our own equipment integration and automation team, choosing Melling means dedicated engineering support from prototype to end-of-life.
Advanced Technologies

Advanced Technologies

Safety, quality, and continuous improvement are the factors that drive our commitment to innovation. Utilizing technology that is the first of its kind in North America, to home-grown cellular automation unlike anything else in the world, you won't find another foundry like Melling.
Scag Pro Superstar Shootout

Strength in the Melling Family of Business

Family. It is what drives our culture and how we treat our customers. The Melling name means strength not only in casting, but a collaborative network of world-class manufacturing aimed at providing the highest level of customer service.

Quality Certifications

ISO 9001:2015 Our objective is to obtain levels of quality and delivery performance that surpass our customer's needs and expectations. This will be accomplished through continuous improvement, teamwork, and employee training.
quality
simulation and design

Simulation & Design

Employing simulation software has given Melling Foundry the ability to ensure casting quality, troubleshoot casting issues, design effective tooling, design experiments, and increase the caliber of the castings it produces before cutting tooling. The application of simulation results in decreased sampling and lead time for job launch and reduced costs to you.

Industries We Serve

Industrial Equipment

OEM Automotive

Aftermarket Vehicles

High Performance Automotive

Motorcycle

Recreational Vehicles

Marine Engines

Fluid & Pneumatic

Firearms

Office Furniture

Utility & Municipal

Medical

Hand Tools

Heavy Truck & Bus

Construction

Agriculture & Mining

Trusted By The Biggest Brands

Building strong relationships and ensuring customer satisfaction through quality assurance, engineering support, and a drive to continuously improve, all backed by our employee centered shop culture.

Experience the Melling difference in Aluminum Castings.

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